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Cosmetic Fill
A standard fill is when you fill the container up to its designated fill capacity. If a bottle is sold as a 4 oz or 120ml bottle, the fill line is designated by using water, the world-wide universal ingredient. You should always determine your best “cosmetic” fill for your product and the product’s own viscosity. Then use this fill capacity in your label claim.
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Overflow Fill
The overflow capacity of a container is the total amount of product which can be placed into the container until it reaches the overflow point. This information is handy to know if your product has a tendency to expand, possibly leak, or requires more head space (air space) above the product.
It’s a good idea to test your product in your preferred container with the preferred closure.